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Bimetal Thermal Switches
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RELATED PAGES: Thermocouple Reference | Level Switches & Sensors | Controllers

T Series
Bimetal Thermal Switches

Madison Company offers a full range of thermal switches that can be designed as a stand-alone temperature sensor or combined into liquid level switches. The thermal switches are precisely calibrated devices that cover a broad temperature range. Configurations using snap-action bimetallic disk, bimetal slow make/slow break, rod and tube and solid state construction are also available to offer a broad array of temperature control solutions.

The bimetal contact movement is achieved using the different expansion rates of two metals fused together. This is a creep action device, providing very-close-tolerance temperature sensing and having small differential. The set point range is 30° to 130°C. All thermal switches are factory-calibrated to customer-defined set point range.

Features:
Bimetal construction
Creep action (slow make/slow break switching) or snap action
Low differential between opening/closing temperatures
Various contact types and ratings are available, depending on application
Available in open on rising temperature or close on rising temperature configuration
Close on rising available from 30°C to 130°C (86°F to 266°F)
Open on rising available from 30°C to 125°C (86°F to 257°F)
Accuracy of ±5°C (9°F)
Rated life: ≥ 100,000 cycles, depending on application
Repeatability of ±1°C (1.8°F)
Small size permits flexible and innovative product enhancements
Typical Applications:
HVAC – room, duct and refrigerant temperatures
Process Control – temperature regulation
Appliances – cooking and cleaning temperatures
Motors – overload protection
Specifications:
Sensor Type Bimetal Thermal Switch
Temperature Range 30°C to 130°C (86°F to 266°F)
Temperature Accuracy ±5°C (±9°F) – Special tolerances can be quoted
Sheath Material Customer defined, dependent on application
Termination and Leads Customer defined, dependent on application
Snap Action Quick make/quick break switching
Temperature Differential In some cases, the differential between opening/closing temperatures can be specified from 2°C to 40°C (36°F to 104°F); most models have "zero" differential
Contact Ratings Various ratings available, depending on application
Madison Company offers two types of Bimetal Switches:

Creep Action
Creep action is when the switch element is designed to open slowly at the rated temperature. Many switches have a temperature differential between the opening and closing temperature. This type of action may be useful in an application where the switch is being used as a protection device for when the temperature of the process has rapid transient changes. The creep action tends to “average” the changes and prevent nuisance operation of the switch. This is also important because most of the temperature switches listed for protection applications are listed for a limited number of cycles. This type of switch is intended for use as a protection device only.

Snap Action
These switches are called snap action because they open very rapidly (“snap”) at the rated temperature. This type is usually best for thermostat applications. They typically have no (or very small) temperature differential between opening and closing. They will respond to relatively short-lived changes in temperature, which can make them cycle very frequently in applications where the temperature changes often.

All specifications are subject to change without notice.
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